Hydraulic Cylinder Solutions

Hydraulic Cylinder Manufacturers in Pune,
Hydraulic Cylinder Supplier and Dealer in Pune

Assurance Hydrotech – Your Trusted Hydraulic Cylinder Manufacturer in Pune

Assurance Hydrotech manufactures custom hydraulic cylinders for industrial applications in Pune and PCMC. We serve businesses in Bhosari, Chakan and Ranjangaon with hydraulic cylinder solutions designed around their machine requirements, installation space and operating conditions.

From car parking systems and goods lifts to material handling equipment, our hydraulic cylinders can be specified to suit the required bore diameter, rod diameter, stroke length and mounting arrangement. Share your application details or drawing with our team to discuss a suitable cylinder configuration.

Custom & Standard Hydraulic Cylinders Solutions

Tie Rod Hydraulic Cylinder

Heavy-duty construction with tie rods for extra strength and durability. Easy maintenance and widely used in industrial machinery.

Welded Hydraulic Cylinder

Compact design with high strength welded body. Suitable for harsh working conditions and heavy loads.

Telescopic Hydraulic Cylinder

Multi-stage cylinder providing long stroke from a compact size. Ideal for applications requiring extended reach.

Single Acting Hydraulic Cylinder

Operates in one direction using hydraulic pressure, returns by spring or gravity.

Double Acting Hydraulic Cylinder

Operates in both directions using hydraulic pressure for better control and efficiency.

Heavy Duty Hydraulic Cylinder

Designed for extreme load conditions with robust construction and high durability.

CUSTOM HYDRAULIC CYLINDER

Custom hydraulic cylinders from Assurance Hydrotech in Pune
01STROKEApplication Specific
02MOUNTINGMachine Compatibility
03DESIGNCustom Engineered

ENGINEERED FOR INDUSTRIAL APPLICATIONS

HYDRAULIC CYLINDER SOLUTIONS

What Is a
Custom Hydraulic
Cylinder?

A custom hydraulic cylinder is a hydraulic actuator designed to convert fluid pressure into linear force and motion. Its bore diameter, rod diameter, stroke length and mounting arrangement are selected to match a particular machine or industrial application.

At Assurance Hydrotech, we manufacture custom hydraulic cylinders in Pune for car parking systems, goods lifts and material handling equipment. Cylinder configurations are developed around the required load, operating pressure, installation space and working conditions.

Application Specific

Bore and stroke selected for your machine requirements.

Controlled Linear Motion

Configured for the required force and travel.

Suitable Construction

Materials and seals selected for working conditions.

Flexible Configuration

Mounting and port arrangements to suit your application.

View Cylinder Options
Discuss single-acting, double-acting or telescopic configurations with our team. The appropriate cylinder depends on your load, stroke, mounting and available hydraulic pressure.
Discuss Your Requirement
Send your drawing or share the required bore diameter, rod diameter, stroke, closed length, mounting type, working pressure, application and quantity through the enquiry form on this page or your existing company contact channel.

Custom hydraulic cylinder solutions for industrial applications

ENGINEERED HYDRAULIC CYLINDERS

Features of Custom Hydraulic Cylinders

Assurance Hydrotech manufactures custom hydraulic cylinders in Pune for industrial machinery, car parking systems, goods lifts and material handling equipment. Bore size, rod diameter, stroke and mounting are configured around your application requirements.

DESIGN Application Specific
MOTION Linear Force & Travel
BUILD Industrial Construction
CONFIGURATION Custom Bore & Stroke
STRUCTURAL DESIGN

Robust Cylinder Construction

Cylinder barrel, piston rod and end connections are selected around the required load, working pressure and duty cycle to suit demanding industrial applications.

MACHINE INTEGRATION

Custom Mounting Options

Mounting arrangements, port positions and closed length can be configured to fit your machine layout and available installation space.

APPLICATION SPECIFIC

Custom Bore, Rod & Stroke

Bore diameter, rod diameter and stroke length are specified to match the required force, travel and hydraulic system conditions.

LINEAR ACTUATION

Controlled Force & Motion

Hydraulic pressure acts on the piston to generate linear force. Cylinder sizing and the connected hydraulic circuit together determine movement speed and control.

SERVICEABILITY

Practical Maintenance

Cylinder construction can be planned around inspection and seal replacement requirements. Correct oil cleanliness and routine maintenance help reduce unnecessary wear.

SEALING SYSTEM

Application-Matched Seals

Piston seals, rod seals and wipers are selected for the hydraulic fluid, operating temperature and working pressure to help limit leakage and contamination.

MATERIAL SELECTION

Suitable Barrel & Rod Materials

Barrel materials, rod finish and surface protection are selected for the working environment, including wear and corrosion considerations where required.

OPERATING CONDITIONS

Designed for Specified Loads

Cylinder dimensions and construction are matched to the intended pressure and loading conditions. Load-holding and other safety controls must be specified as part of the complete hydraulic system.

ENGINEERING APPROACH

Designed Around Your Cylinder Requirements

Each custom hydraulic cylinder is configured around your load, travel, mounting and operating conditions. Share your drawing or application details to help identify a suitable cylinder design.

01
Application Define load, travel and duty cycle
02
Cylinder Design Specify bore, rod, stroke and mounting
03
Materials & Seals Match materials and seals to conditions
04
Validation Agree pressure and leakage checks
CUSTOM HYDRAULIC CYLINDERS

Need a Custom Hydraulic Cylinder?

Share your application, drawing, bore, rod diameter, stroke, mounting and working pressure with Assurance Hydrotech.

Ask Our Team
ENGINEERED FOR PERFORMANCE

Advantages of Custom Hydraulic Cylinders

Custom hydraulic cylinders are designed around your machine’s load, stroke, mounting and working conditions. Assurance Hydrotech manufactures hydraulic cylinders in Pune for car parking systems, goods lifts, material handling equipment and industrial machinery.

Application Focused Bore, stroke and mounting to suit your machine
Built for Working Conditions Materials and seals matched to the application
Linear Force & Motion Sized for required load and travel
CUSTOM DESIGN

Customized Flexibility

Configure bore diameter, rod diameter, stroke, closed length and mounting to suit your equipment. A custom hydraulic cylinder helps address installation requirements that a standard cylinder may not meet.

DURABILITY

Durable Cylinder Construction

Barrel, piston rod and end connections are selected for the specified pressure, load and duty cycle. Suitable materials and surface finishes help withstand the intended industrial operating conditions.

FORCE & TRAVEL

Application-Matched Performance

Correct cylinder sizing provides the required linear force and stroke. Movement speed and control depend on the available hydraulic flow and the connected valve circuit.

SERVICEABILITY

Practical Maintenance

Service requirements can be considered during cylinder design, including access for seal replacement and inspection. Suitable seals, clean hydraulic oil and correct installation help limit unnecessary wear.

QUALITY FOCUS

Defined Engineering Requirements

Agree cylinder dimensions, mounting details, materials, seals and inspection requirements for your application. Clear specifications help align cylinder construction with your machine requirements.

WORKING PRESSURE

Specified Pressure Capability

Cylinder barrel, rod, end connections and seals are selected around the required working pressure. Always operate the cylinder within its specified pressure and loading limits.

MACHINE COMPATIBILITY

Flexible Mounting & Port Options

Custom mounting arrangements and hydraulic port positions help fit the cylinder into your machine layout, reducing the need for avoidable changes to surrounding equipment.

CYLINDER CONFIGURATION

Suitable Action & Stroke Options

Single-acting, double-acting or telescopic arrangements can be considered according to the required movement, return method and available space. The final configuration is selected for your application.

SYSTEM PROTECTION

Sealing & Rod Protection

Rod seals, piston seals and wipers are selected for the fluid and working environment. Wipers help limit the entry of external contaminants; oil cleanliness must also be managed by the hydraulic system.

CUSTOM HYDRAULIC ENGINEERING

Your Hydraulic Cylinder. Designed for Your Application.

Assurance Hydrotech develops custom hydraulic cylinders around your required force, stroke, bore, rod diameter, mounting, working pressure and installation space. Share your drawing or application details to discuss a suitable design.

01 Load & Stroke Requirements
02 Bore, Rod & Mounting Design
03 Materials & Seal Selection
04 Inspection & Validation
HAVE A CUSTOM REQUIREMENT?

Let’s Build the Right Hydraulic Cylinder for Your Application

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HYDRAULIC SOLUTIONS

Applications of Hydraulic Cylinders

Hydraulic cylinders convert fluid pressure into linear force and movement across a wide range of industrial applications. Assurance Hydrotech manufactures custom hydraulic cylinders in Pune, with bore, rod, stroke and mounting configurations matched to machine requirements.

Industrial Machinery

Hydraulic cylinders provide pushing, pulling, positioning and lifting motion in industrial machinery. Cylinder size and mounting are selected to suit the required force, travel and operating cycle.

Construction Equipment

Used to move excavator booms, loader arms, crane mechanisms and other construction equipment. Cylinder design must account for working loads, pressure, duty cycle and exposure to site conditions.

Car Parking Systems

Used to raise and lower platforms in stack parking and multi-level car parking systems. Cylinder stroke, closed length and mounting are selected around the lifting mechanism and available installation space.

Hydraulic Press & Machine Tools

Generate linear force for pressing, bending, punching and forming operations. Bore diameter, rod strength and stroke are matched to the machine’s required force and hydraulic operating pressure.

Material Handling Equipment

Provide lifting, tilting and positioning motion in stackers, handling attachments and loading equipment. Cylinder configurations are selected for the load, movement range and installation arrangement.

Scissor Lifts & Goods Lifts

Actuate scissor mechanisms and goods lift platforms. Cylinder selection depends on lift geometry, load and travel, while load-holding and other safety functions require suitable controls in the complete system.

Agricultural Machinery

Used for lifting implements, adjusting equipment and operating attachments on agricultural machinery. Seals, rod protection and cylinder construction are selected for the working environment.

Injection Molding & Die Casting

Used for clamp movement, ejector actuation and core pulling in suitable molding and die casting machines. Stroke, force and operating cycle are specified according to the machine process.

Marine & Offshore Applications

Provide linear actuation for suitable deck machinery, hatches and positioning mechanisms. Marine applications require specific material, corrosion protection and sealing choices for the environment.

Automation & Clamping Systems

Operate clamps, fixtures, stops and positioning mechanisms in automation systems. Repeatability and motion control depend on the cylinder arrangement and the connected hydraulic circuit.

Power Plants & Control Systems

Used for linear valve, gate and damper actuation in suitable plant control systems. Cylinder sizing, mounting and operating conditions are defined around the equipment’s actuation requirements.

Mining & Heavy-Duty Applications

Provide force and movement for suitable mining machinery and heavy equipment. Cylinder construction must be matched to the expected loads, pressure, contamination and duty cycle.

CUSTOM HYDRAULIC SOLUTIONS

Need a Hydraulic Cylinder for Your Application?

Share your drawing, required load, bore, rod diameter, stroke, mounting and working pressure with our team to discuss a suitable custom hydraulic cylinder.

Ask Our Team
HYDRAULIC CYLINDERS

Custom hydraulic cylinders, engineered around your machine

Every cylinder we build starts from your requirement. Single-acting, double-acting, telescopic, tie-rod or welded construction: our Pune facility machines, hones and assembles cylinders for the bore, stroke, mounting and duty cycle your application demands.

ParameterCapability
TypesSingle-acting, double-acting, telescopic, tie-rod, welded
Bore & strokeCustom — built to your drawing
Operating pressureUp to 350 bar
RodHard chrome plated alloy steel
SealsPolyurethane / nitrile, application-matched
MountingClevis, trunnion, flange, foot — custom
Testing100% pressure-tested before dispatch
Warranty3 years

Why buyers choose our cylinders:

  • Precision honing for smooth operation and long seal life
  • Heavy-duty construction for continuous-duty applications
  • Replacement cylinders engineered from your sample or drawing
  • Pan-India dispatch from our Bhosari, Pune facility
ASSURANCE HYDROTECH

Hydraulic Cylinder Frequently Asked Questions

Find answers about Assurance Hydrotech hydraulic cylinder types, custom dimensions, working pressure, materials, mounting, testing, delivery and warranty.

What types of hydraulic cylinders do you manufacture?

Assurance Hydrotech manufactures single-acting, double-acting and telescopic hydraulic cylinders, with tie-rod or welded construction where appropriate. The configuration is selected around the machine and application requirements.

Can you manufacture custom hydraulic cylinders?

Yes. We manufacture cylinders to your drawing or application requirements, including custom bore diameter, rod diameter, stroke, mounting and installation dimensions.

What information is required for a cylinder quotation?

Share the bore diameter, rod diameter, stroke, working pressure, mounting type, load, duty cycle, quantity and closed length. A drawing, sample or reference photograph helps our team review the installation requirements.

What is the difference between single-acting and double-acting cylinders?

A single-acting cylinder uses hydraulic pressure for movement in one direction, with return provided by gravity, an external load or a spring depending on the design. A double-acting cylinder uses hydraulic pressure for both extension and retraction.

When is a telescopic hydraulic cylinder suitable?

A telescopic cylinder uses multiple extending stages to provide a long stroke from a relatively short closed length. Suitability depends on the required load, travel, mounting, stage arrangement and available installation space.

What operating pressure can your cylinders handle?

We offer hydraulic cylinder designs for operating pressures up to 350 bar. The pressure rating for each cylinder is confirmed for its specific design and application; not every cylinder is rated for the maximum pressure.

What bore sizes and stroke lengths are available?

Bore and stroke are customized according to your drawing and application requirements. Share your required dimensions, load and working pressure so our team can review a suitable configuration.

What materials and seals are used?

Our cylinder specifications include hard chrome plated alloy steel rods and application-matched polyurethane or nitrile seals. Final material and seal choices depend on the fluid, temperature, pressure and working environment.

Which mounting options are available?

Clevis, trunnion, flange and foot mounting options can be configured to suit the machine. Mounting dimensions, alignment and load direction are reviewed as part of the cylinder design.

Can you manufacture a replacement cylinder from a sample or drawing?

Yes. We can engineer replacement cylinders from your sample or drawing. Dimensions, mounting, ports, stroke and operating requirements are reviewed before the final design is approved.

How do I request a quotation?

Contact Assurance Hydrotech through the enquiry form or your existing company contact channel. Share your drawing or cylinder specifications, application details and required quantity so our team can review the requirement and prepare a quotation.

What is the manufacturing and delivery time?

Cylinder manufacturing and delivery time is confirmed in the quotation. It depends on design approval, quantity, customization and material availability. Share your required delivery date when requesting a quotation.

Are hydraulic cylinders tested before dispatch?

Yes. Our cylinders are 100% pressure-tested before dispatch. The applicable test pressure and inspection requirements are defined for the cylinder specification.

What warranty do you provide?

Our hydraulic cylinders carry a 3-year warranty. Coverage, conditions and exclusions are governed by the warranty terms provided with your quotation or order.

Do you dispatch hydraulic cylinders across India?

Yes. We dispatch hydraulic cylinders across India from our Bhosari, Pune facility. Share the delivery location so transport arrangements and applicable charges can be included in the quotation.

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Still Have Questions?

Share your cylinder drawing, dimensions or application details with our team to discuss the right hydraulic cylinder for your machine.

Ask Our Team